39 - Extreme Crosscut Miter Dado Table Saw Sled with Removable Zero Clearance Insert Plates 4K video. If you would like to help support our channel, there are a number of ways. One way is direct support through Patreon: https://www.patreon.com/KingsFineWoodworking
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GET PLANS HERE: https://kingsfinewoodworking.com/collections/project-plans-for-sale/products/plans-for-the-extreme-crosscut-miter-dado-table-saw-sled
I needed a crosscut sled to replace the ones that I keep ruining because I turn them into dado sleds every time a have to cut a quick dado. Doing this makes the saw blade opening in the bottom of the sled too wide to be zero clearance for the sawblade. And just as bad is when I have to switch sawblades out for one with a thin kerf.
I needed a way to make my cross cut sled have change-able zero clearance inserts for each different thing that I use. I figured if my table saw can have an insert plate, so can my cross-cut sled!
In addition, I wanted to have a miter sled. I don’t like pulling out my Incra Miter 5000 each time I want to make a 45 degree cut, like for a picture frame. So I designed a system that allows for absolutely perfect miters. I used the rules of geometry to cut and make a PERFECT 45-45-90 triangle. Anyone can do it, and I show you how. After I made that, I cut a perfect picture frame in less than 2 minutes.
And I not only cut dados with my dado blade, this Table saw sled combined with my dado blade makes a perfect tenoning jig, with flawless shoulders. I will show you exactly how to accomplish that with this sled. I hope you enjoy.
Tools used in this build
Countersink Bit http://amzn.to/2kVk4qS
Good Quality Economy Tap and Die set http://amzn.to/2xK2yHB
Straight Edge clamp saw guide http://amzn.to/2x0e4yI
Vix Bits (Self centering drill bits) http://amzn.to/2zdReVc
Countersink Pre-drill bit http://amzn.to/2x1nDh6
Tablesaw Dado Blade http://amzn.to/2wZH7m1
Forrest Woodworker II (best tablesaw blade) http://amzn.to/2ztCmCS
Best Carbide Forstner drill bits http://amzn.to/2zdGZ3e
Materials used in this build:
Hold down clamp http://amzn.to/2ytpiim
Auto lock t-track hold down clamp http://amzn.to/2gJta5J
Aluminum miter bars http://amzn.to/2ytrNBD
Universal T-track with hold-down clamps http://amzn.to/2yr14nt
Universal T-track http://amzn.to/2ysVCC8
Kreg Top Track http://amzn.to/2yOTSVf
Kreg Production Stop http://amzn.to/2ytwriZ
Cap Screws http://amzn.to/2zfF6CX
Countersink Screws http://amzn.to/2xKApQz
Blind Nuts/T-nuts http://amzn.to/2zdXlZy
CA Glue & Activator http://amzn.to/2x08Nr1
Titebond III http://amzn.to/2yt15c0
Minwax Paste Wax http://amzn.to/2x1mFBy
Thanks to both Nick Ferry and William Ng, whose videos I saw a long time ago. They are both fantastic.
Nick Ferry’s Crosscut Sled with 5-cut Method
William Ng’s Crosscut Sled with 5-cut Method
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